END-TO-END TRACK AND TRACE
Kanoa Trace
Traceability and genealogy for compliance, quality control, and continuous improvement. Track raw materials, inventory, work-in-progress, and finished goods throughout the manufacturing lifecycle. Generate real-time trace graphs to analyze the genealogy of every product, providing unparalleled visibility into production processes and enabling swift root-cause analysis and regulatory reporting.
Raw Material, WIP, and Finished Goods
Track material throughout the entire manufacturing process
Digital Records
Replace unreliable paper-based tracking with real-time digital systems
Compliance and Continuous Improvement
Demonstrate compliance and identify improvement opportunities with real-time data
Kanoa Trace Features
Configure for your Process
Define your process your way, including lot operations, lot naming, and serialization
Regulatory Compliance
Produce audit trails for how every product was made
Recall Response
Respond to recalls and complaints with real-time data
Inventory Management
Real-time and historical analysis
Mass Balance
Account for every ounce. Maintain precise material accountability.
Trace Graph
Continuous Improvement
Genealogy for root-cause analysis
Automated and Manual Data
Collect data from equipment or operators
ERP Integration
Bidirectional coordination with ERP and other business systems
Kanoa MES Integration
Coordinated production orders, shifts, OEE, and quality forms
Control Quality
Identify and mitigate quality issues before they propagate
Barcode Integration
Leverage barcodes, RFID, and other material identifiers
Let's take a tour
Asset Overview
Your entire Enterprise and Factory, all in one place. See what's running on each asset and its current production state.
Asset Operations Home
Your one-stop-shop for all your daily Asset Operation needs. Manage and control production assets from this one simple screen.
Production Scheduling
Set production schedules, drag-and-drop work orders, and manage non-production modes like Maintenance and Changeovers.
Downtime Analysis
Analyze unplanned downtime by asset, time, reason code, category, shift, and more.
Run Review
View a every Production and Non-Production Event that occurred on the Asset, along with Production Counts and OEE KPI data.
Asset Cards
At-a-glance KPIs for all OEE Assets in an Area or Plant. Check out production status, work order progress, unplanned downtime, and OEE all in one place.
Configure Assets
Organize your assets using the ISA-95 Hierarchy (or not!). Set assets to be OEE Enabled to schedule work and track productivity.
Configure Modes
Configure your list of Modes and link Modes to Assets. Modes describe what is intended to be happening on an asset.
Lot Management Concepts
Lot management involves organizing, tracking, and controlling batches of products or materials throughout their lifecycle in manufacturing, supply chain, and inventory systems. Each lot receives a unique identifier, enabling precise tracking through the entire supply chain, from production to sale or distribution. This process is essential for regulatory compliance, quality assurance, and efficient recall management.
Genealogy and Analysis
The Kanoa Node Chart component enables users to visually trace all operations, lots, and events linked to a specific lot. Through Kanoa’s Asset Lot Perspective screens, users can view all active lots for a given asset, area, or the entire plant. Inventory analysis is available by state, material, quantity, date, and more, providing detailed insights to optimize operations.
Lot Operations and Events
Lot Operations describe activities that impact a lot, including receiving, transferring, splitting, and scrapping. These operations are fully configurable to align with your unique manufacturing processes. Lot Operations link one or more Lot Events, which serve as the inputs or outputs of the operation. Each Lot Event details the quantity involved, the lot state, and its source or destination.
The Digital Advantage
Replace cumbersome paper tracking sheets prone to errors with efficient digital traceability solutions. These solutions provide real-time feedback, directly impacting your bottom line. Utilize live mass balance to optimize efficiency. Generate instant genealogy reports to quickly address customer complaints, recalls, and audits, and analyze real-time inventory for better-informed operational decisions.